XYZ Cutter
  • 3-Axis
  • Used in Cutting, Laser, Plasma, Flame Cut, Water Jet CNC machines
  • For Machines with Z-Axis Motors
xyz cutter 2

DESCRIPTION

The XYZ-Cutter interface is designed for machines equipped with Z-axis motors, including stepper motors and servo motors.

Automatic Z-Axis Height Control

The Z-axis height can also be controlled automatically using smart height control, enabling this capability.

Z-Axis Movement During Operation

In this interface, the operator can move the machine’s Z-axis, which is connected to one or more servo or stepper motors, using physical buttons or designated keys on the interface marked with +Z and -Z. It should be noted that the Z-axis is not part of the G-Code, so the operator can adjust the Z-axis height i.e., the distance between the torch tip and the workpiece during cutting as needed.

XYZ Cutter
  • 3-Axis
  • Used in Cutting CNC machines

Introduction

One-line value prop: Three-axis plate cutting with precise, operator-controlled Z—fast setup, kerf-accurate paths, and safe pierce/cut workflows (upgradeable to THC).. Who uses it: Fabrication & job shops, HVAC/ducting, metal service centers, maintenance and prototyping cells. Works with: Gantry tables with X-Y motion and a Z lifter (DC motor or stepper/servo). Compatible controllers: PC-SMART 4A / PC-SMART 3AS / PC-PRO LAN 4A Supported files: DXF and standard G-code (e.g., ArtCAM / PowerMill posts) Important: This interface does not include Torch Height Control (THC). For live arc-voltage height control, use XYZ Cutter + THC.

Machine & Kinematics

  • XY gantry + Z lifter for torch height moves; configurable work envelope with homing and soft limits.

  • Preset pierce height / cut height / retract moves; safe approach and park macros.

  • Supports magnetic breakaway, sheet sensors, and E-stop chain.

Control & I/O

  • I/O mapping for torch on/off, gas/oxygen valves, purge, alarms/beacons, and safety interlocks.

  • Pierce dwell and gas pre-flow/post-flow timers; Pause/Resume with position hold.

  • Live Absolute/Relative readouts, feed-rate override, and per-axis jog/step controls.

Z-Axis Options

1) XY Cutter — Z via DC Motor (Up/Down outputs)

Use when: You have a simple lift driven by a DC motor (no step/dir).
How it works: Digital outputs jog the lift: C-Zfree = +1 → Z Up, C-Zfree = −1 → Z Down (timed macros to reach pierce/cut heights).
Ideal for: Basic plasma/oxy tables with fixed standoff or occasional manual nudging.
Notes: No pulse/dir, no encoder/THC—operator or sequence toggles outputs.


2) XYZ Cutter — Z via Stepper/Servo (Manual mode)

Use when: You want precise Z positioning but prefer to trim height manually during the cut.
How it works: Pulse/Direction control on Z; operator adjusts Z from the screen/pendant while the toolpath runs (store pierce/cut height macros, home & soft limits).
Ideal for: Shops needing accuracy without arc-voltage automation.


3) XYZ Cutter + THC — Z via Stepper/Servo (Automatic mode)

Use when: You need automatic standoff on thin or uneven sheets.
How it works: The THC module reads arc voltage and closes the loop on Z to hold the target height (set target V, gain/deadband, anti-dive, sample/hold on corners).
Ideal for: High-precision plasma cutting, long cuts, warped material.

Software & Workflow

  • DXF/G-code import with on-screen preview.

  • Automatic kerf/offset, lead-in/lead-out (arc/radial/tangent), corner slow-down, micro-tabs.

  • Ordering rules (inner→outer), clamp keep-outs, and dry-run (torch off).

  • Run reports: time, cut length, pierces, pauses/alarms; operator notes saved with the job.

Key Capabilities
(at a glance)

Key Capabilities(at a glance)

  • Kerf-accurate DXF/G-code cutting with clean leads

  • Operator Z trim during cutting; stored pierce/cut height macros

  • Inner→outer sequencing, micro-tabs, and clamp keep-outs

  • Dry-run, Pause/Resume, feed override, full interlocks

  • Job logging for repeatability

Standard Workflow

  • Open DXF/G-code and preview.

  • Home axes; set X0/Y0 and confirm pierce/cut heights.

  • Dry-run (torch off), check clamps and order.

  • Run; trim Z as needed; use Pause/Resume safely.

  • Save the run report and notes.

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Typical Specifications

Area Spec
Axes / Modes X, Y, Z (manual control; no THC)
Files DXF, standard G-Code
Compensation Kerf/offset, corner smoothing, arc tolerance
Leads Arc, radial, tangent; pierce dwell & gas timing
I/O Torch, gases, alarms/beacons, E-stop & guards
Readouts Absolute/Relative positions, feed override
Reports Time, cut length, pierces, pauses/alarms, notes

Upgrade path

  • Need live arc-voltage height control? Choose XYZ Cutter + THC for automatic standoff management on uneven sheets.

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Key Features of Radonix CNC Software

🔹 Direct DXF Execution

Seamlessly load and execute DXF files without the need for G-code conversion — streamlining your workflow and reducing setup time.

🔹 Smart Component & Path Management

Select specific parts from complex drawings and customize cutting order with intuitive control over toolpath sequencing.

🔹 Interactive On-Screen Editing

Scale, rotate, and mirror parts directly within the interface — with live toolpath previews to ensure precision.

🔹 Flexible Part Placement

Manually drag and drop parts onto your material sheet to accommodate irregular shapes, pre-cut stock, or remnant reuse.

🔹 Advanced Pause Controls

Set up to three independent pause points — before the cut, during the cut, and after the cut — for manual checks or operational adjustments.

🔹 Reverse Cutting Mode

Execute toolpaths in reverse to minimize material warping or adjust final exit points based on design needs.

🔹 Simulation / Demo Run Mode

Perform a complete motion test without activating the torch. Ideal for verifying the toolpath before live cutting.

🔹 Cylindrical Cutting Capability

Project flat designs onto cylindrical surfaces for precision tube and pipe cutting operations.

🔹 Live Arc-Voltage Monitoring

Real-time arc-voltage feedback ensures dynamic Z-axis height control — maintaining optimal torch-to-material distance during operation.