XY Pipe Cutter
  • 2-Axis
  • Used in Pipe Cutting CNC machines
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DESCRIPTIONS

In the XY Pipe-Cutter interface for pipe cutting machines, the X and Y axes are used to move the torch in the two main dimensions. The Z axis is used to adjust the height and control the distance of the torch from the surface of the pipe. In this interface, the Y axis is considered a rotary axis, and a parameter called Diameter is available, which specifies the outer diameter of the pipe in millimeters. This allows the pipe to rotate for performing a full 360-degree cut. Additionally, the Z-axis height can be controlled automatically using smart height control, enabling precise adjustments.

XY Pipe Cutter
  • 2-Axis
  • Used in Cutting CNC machines

Introduction

One-line value prop: Fast, repeatable top-side pipe cutting (slots, windows, notches) with kerf compensation—no THC required.

Who uses it: Fabrication shops, HVAC/ducting, handrail & frame builders, maintenance workshops.
Works with: Flat-top pipe cutting rigs and gantries where the pipe is held in cradles/rollers without rotary (A) control. Optional Z lifter for pierce/cut heights.
Compatible controllers: PC-SMART 4A / PC-SMART 3AS / PC-PRO LAN 4A

Supported files: DXF and standard G-code (e.g., ArtCAM / PowerMill posts)

Important: This interface does not include Torch Height Control (THC).
For live arc-voltage height control, use XY Pipe Cutter + THC.

Machine & Kinematics

  • XY gantry positions the torch over a supported pipe; pipe is fixed in V-blocks/rollers .

  • Optional Z lifter for safe pierce height and retract (manual or macro-controlled), no arc-voltage loop.

  • Adjustable work envelope, homing, soft limits; simple seam/origin alignment aids.

Control & I/O

  • High-rate step/dir motion with stable velocity on arcs and long cuts.

  • I/O mapping for torch on/off, gas/oxygen valves, purge, alarms/beacons, full E-stop chain.

  • Safety interlocks: guards/doors, over-travel, gas pressure/flow checks.

  • Note: Arc-voltage inputs/THC logic are not used in this interface.

Software & Workflow

  • DXF-first workflow: Open a DXF and see an immediate path preview with bounding box.

  • Automatic Work Size (DX/DY) and Work Length calculation for quoting and time estimates.

  • Diameter (mm) Transform: optional projection helper to keep top-side features (windows/slots) dimensionally true on curved surfaces.

  • Pre-Cut (ms) and Cut (ms) timers for pierce dwell and cut-time macros; Cut Off toggle for dry-run.

  • Real-time Absolute/Relative positions and Velocity (mm/s); feed override slider and Play/Pause/Stop with safe resume.

  • Per-axis jog and quick Home; V(mm/s) and L(mm) fields for feed and step tuning; Ref (mm) for X0/Y0 origin.

  • Lead-in/Lead-out styles (arc, radial, tangential), kerf/offset, and corner smoothing.

  • Priority ordering (inner → outer) with auto pauses for clamp moves/consumable checks.

  • Job list with live line pointer (G1…); Run reports: time, cut length, pierces, pauses; operator notes saved with the job.

Key Capabilities
(at a glance)

Key Capabilities(at a glance)

  • DXF/G-code import with preview, Work Size/Length auto-calc

  • Diameter transform helper for top-side pipe features

  • Pierce dwell, retract macros, dry-run (Cut Off)

  • Kerf/offset, lead-in/out rules, corner smoothing

  • Single-block step, safe Pause/Resume, feed override

  • Soft limits, interlocks, and full E-stop handling

  • Automatic job logs and quick recall

Standard Workflow

  • Load DXF/G-code and review the preview (verify Work Size/Length).

  • Set origin; square and secure the pipe in supports.

  • Apply settings: kerf, lead-ins/outs, pierce dwell; set Z pierce/cut heights (if lifter present).

  • Dry-run with Cut Off; confirm path order and clamp clearances.

  • Run job with monitored pauses for clamps/consumables; adjust feed via override if needed.

  • Save report and notes for repeatability.

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Typical Specifications

Area Spec
Axes / Modes XY (optional Z lifter); No THC
File Formats DXF, standard G-code
Compensation Kerf/offset, corner smoothing, arc tolerance
Performance High look-ahead planner; steady velocity on arcs
I/O Torch, gases, beacons, safety relays
Readouts Absolute/Relative position, live Velocity
Reports Time, cut length, pierces, alarms, notes

Upgrade path

  • Need live arc-voltage height control? Choose XYZ Pipe Cutter + THC for automatic standoff management on uneven sheets.

Key Features of Radonix CNC Software

🔹 Direct DXF Execution

Seamlessly load and execute DXF files without the need for G-code conversion — streamlining your workflow and reducing setup time.

🔹 Smart Component & Path Management

Select specific parts from complex drawings and customize cutting order with intuitive control over toolpath sequencing.

🔹 Interactive On-Screen Editing

Scale, rotate, and mirror parts directly within the interface — with live toolpath previews to ensure precision.

🔹 Flexible Part Placement

Manually drag and drop parts onto your material sheet to accommodate irregular shapes, pre-cut stock, or remnant reuse.

🔹 Advanced Pause Controls

Set up to three independent pause points — before the cut, during the cut, and after the cut — for manual checks or operational adjustments.

🔹 Reverse Cutting Mode

Execute toolpaths in reverse to minimize material warping or adjust final exit points based on design needs.

🔹 Simulation / Demo Run Mode

Perform a complete motion test without activating the torch. Ideal for verifying the toolpath before live cutting.

🔹 Cylindrical Cutting Capability

Project flat designs onto cylindrical surfaces for precision tube and pipe cutting operations.

🔹 Live Arc-Voltage Monitoring

Real-time arc-voltage feedback ensures dynamic Z-axis height control — maintaining optimal torch-to-material distance during operation.