XY Cutter
  • 2-Axis
  • Used in Cutting CNC machines
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XY Cutter
  • 2-Axis
  • Used in Cutting CNC machines

Introduction

Plasma cutting is a thermal-machining process: a pressurised gas stream (oxygen, nitrogen, or compressed air) is ionised inside the torch and becomes a high-temperature plasma column. The arc melts the metal; the same jet ejects the molten material at high velocity, leaving a narrow kerf. In a CNC system the torch path — and its live height correction — is driven automatically in the X and Y axes, and, when required, a Z axis. Computer control (G-code) replaces manual hand-guiding and delivers repeatable accuracy.

Machine & Kinematics

  • XY gantry for planar motion on sheet stock.
  • Optional Z lifter for approach, pierce height, and retract (no closed-loop height control).
  • Configurable work envelope, homing routines, and soft limits.

Control & I/O

  • High-rate step/dir motion with look-ahead planning.
  • I/O mapping for torch on/off, gas/oxygen valves, purge, alarms, beacons, and full E-stop chain.
  • Safety interlocks: doors/guards, over-travel, at-pressure/at-flow checks.
  • Note: Arc-voltage inputs and THC logic are not used by this interface.

Software & Workflow

  • Import DXF/G-code, preview toolpaths, and apply kerf/offset automatically.
  • Lead-in/lead-out styles (arc, radial, tangential), pierce dwell, and height retract macros.
  • Corner smoothing and arc handling to maintain cut speed and edge quality.
  • Priority ordering (inner → outer) and automatic pause points for clamp moves or checks.
  • Job Queue & Repeat for batches; simulation / dry-run before cutting.
  • Run reports: cycle time, cut length, pierces, pauses/restarts; operator notes saved with the job.

Key Capabilities
(at a glance)

Key Capabilities(at a glance)

  • DXF/G-code import and nesting-friendly workflow
  • Kerf compensation, lead-in/out rules, pierce dwell & retract
  • Single-block step, demo run (torch off), resume from pause
  • Soft limits, interlocks, and E-stop handling
  • Automatic job logs and quick recall

Standard Workflow

  • Load DXF/G-code and review preview.
  • Set origin and verify sheet alignment.
  • Apply settings: kerf, leads, pierce rules (no THC).
  • Simulate / Dry-run to confirm limits and path order.
  • Run job with monitored pauses for clamps/consumables.
  • Save report and notes for traceability and repeat work.
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Typical Specifications

Area Spec
Axes / Modes XY (optional Z lifter); No THC
File Formats DXF, standard G-code
Compensation Kerf/offset, corner smoothing, arc tolerance
Performance High look-ahead planner; steady velocity on arcs
I/O Torch, gases, beacons, safety relays
Work Offsets Multiple origins for sheet/remainder reuse
Reports Time, cut length, pierces, alarms, notes

Upgrade path

  • Need live arc-voltage height control? Choose XYZ Cutter + THC for automatic standoff management on uneven sheets.

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Key Features of Radonix CNC Software

🔹 Direct DXF Execution

Seamlessly load and execute DXF files without the need for G-code conversion — streamlining your workflow and reducing setup time.

🔹 Smart Component & Path Management

Select specific parts from complex drawings and customize cutting order with intuitive control over toolpath sequencing.

🔹 Interactive On-Screen Editing

Scale, rotate, and mirror parts directly within the interface — with live toolpath previews to ensure precision.

🔹 Flexible Part Placement

Manually drag and drop parts onto your material sheet to accommodate irregular shapes, pre-cut stock, or remnant reuse.

🔹 Advanced Pause Controls

Set up to three independent pause points — before the cut, during the cut, and after the cut — for manual checks or operational adjustments.

🔹 Reverse Cutting Mode

Execute toolpaths in reverse to minimize material warping or adjust final exit points based on design needs.

🔹 Simulation / Demo Run Mode

Perform a complete motion test without activating the torch. Ideal for verifying the toolpath before live cutting.

🔹 Cylindrical Cutting Capability

Project flat designs onto cylindrical surfaces for precision tube and pipe cutting operations.

🔹 Live Arc-Voltage Monitoring

Real-time arc-voltage feedback ensures dynamic Z-axis height control — maintaining optimal torch-to-material distance during operation.

Radonix CNC Control Card – Hardware, Software, and Interface